Changing Hole End Angle
The metal lathe parts such as Pistons, Valves or Nozzles where those products have stop boring hole, if the specified angle of stop...
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- Jun 1
- 1 min
Changing the Angle Indication of Clearance Groove
When you design clearance groove for the cylindrical lathe parts such as Shafts, Piston, Valves or Nozzles produced from metal rods, If...
- May 31
- 1 min
Securing Sufficient Pilot Hole Length for Threading
When there are Lathe parts such as Rollers, Pistons or Valves that require Threading inside Boring hole, Special cutting tools are...
- May 31
- 1 min
Machining on Raw Material Surface
If there is “Machined Surface Required” or “Specific Surface Roughness” mentioned on the drawing for the Turning Shafts, Roller, Pistons...
- May 31
- 1 min
Securing Clearance for Thread
Lathe Parts such as Shafts, Rollers, Pistons or Pins that have thread, “Effective Thread Length” like Y in the upper picture is not...
- May 31
- 1 min
Changing Radius Size on Corners
The Lathe Parts like Pins, Pistons, Valves or Shafts, If the size of radius corners are small like 0.1 or 0.05 as the upper picture, then...
- May 26
- 1 min
Changing Radius to Chamfer on corners
Lathe Products such as Pistons, Shafts or Pins have some corners which requires “Radius” shape as the upper picture. Producing “Radius”...
- May 26
- 1 min
Allowing the drill tip at counterbore
Some lathing products such as Pistons or Pins have counterbores, and the end surfaces of counterbores are required to be flat as the...
- May 26
- 1 min
Stepped drill surface on through-hole
Some lathing products such as Pistons, Valves or Collars require to have through-hole at the center, and drilling process to produce such...
- May 24
- 1 min
Eliminating stepped surfaces
Machining 90-degrees steps like the upper picture on cylindrical turned parts such as shafts, rollers and pistons need extra cutting tool...
- May 24
- 1 min
Angled shape of bottom of the hole
When boring the hole on cylindrical shape machining products such as bolts, valves or pins, boring the hole as flat end at the bottom...
- May 24
- 1 min
Machining diagonal corners on hexagonal material
Clamping the hexagonal material with diagonal corners would not make positional accuracy of boring inner diameter since material surface...
- May 20
- 1 min
Adding V-shape Groove on Milling End
Having a flat end on milling is likely to produce burrs, and it gives us additional costs such as frequent milling cutter replacement,...
- May 20
- 1 min
Radial milling end shape
Milling process is often done by milling cutter and its shape is radial, however some drawing says milling end shall be “straight” as the...
- May 19
- 1 min
Adding Clearance Groove at the end corners for Grinding
When the machined products such as Shafts, Valves, Pistons or Rollers that require external diameter grinding, the grinding operations...
- May 19
- 1 min
Optimal diameter of knurled products
Regarding the “knurled“ turned parts such as Shafts, Pins or Rollers, in some products require grinding as the pictures. If diameter A <=...
- May 19
- 1 min
Changing the corner Shape of Knurling
Machining products such as Shafts, Pins or Rollers where Knurling is done on “Chamfered” corner, it is likely to have burr on the corner...
- May 19
- 1 min
Broaching dimension optimization
One of major trouble when broaching on the lathe-turned parts like shafts, pin, are too shallow depth of the pilot hole (shown “Z” in the...
- May 17
- 1 min
Changing Solid Rods to Pipe material
Producing the machined products that have a hollow through-hole from Solid Rods material, it is necessary to drill the through-hole from...
- May 17
- 1 min
Changing Carbon steels to free-cutting steels
Carbon Steel S10C in JIS, AISI 1010 or C10 in ISO has difficulty in breaking up cutting chips during machining process, and it worsens...